Calendering Machine Performance Analysis to Improve The Smoothness of Batik

S. , Suharno(1*), Alisya Eka Putri(2), Hermawan Yudha Prasetya(3), Qodry Al Basyir Amir(4), Rifki Hikmawan(5), J. Joemintono(6),

(1) Universitas Sebelas Maret Surakarta
(2) 
(3) 
(4) 
(5) 
(6) 
(*) Corresponding Author
DOI: https://doi.org/10.23917/jiti.v21i2.18023

Abstract

This research aims to analyze the performance of the batik ironing machine (calendering) towards ensuring optimal finishing due to the problems associated with the inability to measure the mechanical system of its roll which normally leads to the unevenness of the products. Finishing is an important process in batik production and this is commonly achieved through the calendering machine which is known as one of the mechanical refinements involving a rolling process conducted using high temperatures and pressures to produce fabric products with a flat, smooth, and shiny surface and also create a smooth, moire, and an embossed effect. It is, however, important to note that operators in the batik industry are currently being faced with the problems of finishing and this means there is a need for the appropriate tool for refinement of the fabric. Therefore, this observational study was conducted with the focus on identifying the main components and calculating the mechanical strength of the calendering machine in the batik industry. This involved using the solid work software and the results showed that the calendering machine generally consists of five rolls divided into three metal and two soft rolls. The metal roll has a smooth surface with a hole in the middle for heating which implies it functions as the ironing tool while the soft roll serves as a pressure booster during the ironing process. Moreover, the analysis of structural mechanics showed that the machine has the ability to iron 3.53 meters of fabric in 1 minute. It was also observed that it has six main parts which are the preparation, roller calendar, engine frame, transmission system, boiler engine, and special cooling. The machine was able to produce a batik fabric with a flat, smooth, and shiny surface, thereby, increasing its quality

Keywords

Fabric, Batik, Calendering Machine

Full Text:

PDF

References

Biegel, J. E. (1992). Pengendalian produksi: suatu pendekatan kuantitatif.

Budijono, A. P., & Kurniawan, W. D. (2019). Efisiensi Proses Produksi Batik Melalui Penerapan Mesin Pengering Batik Dan Kompor Pemanas Lilin Batik Semi Otomatis. Otopro, 13(1), 30. https://doi.org/10.26740/otopro.v13n1.p30-34

Cahyo, W. N., Trialopa, E. F., & Purnomo, H. (2020). Aggravate or Mitigate? How Cost Analysis Associated into Risk Management Process. Jurnal Ilmiah Teknik Industri, 19(1), 47–54. https://doi.org/10.23917/jiti.v19i1.10390

Diandra, D., Zaini, D., & Sn, M. (n.d.). EKSPLORASI TEKNIK EMBOSS DAN PRINTING DENGAN ENERGI PANAS DARI KAIN SINTETIS.

Dianponti, A., Kurnia, P., Bahauddin, A., & Ekawati, R. (n.d.). Usulan Peningkatan Efisiensi Dan Produktivitas Mesin Boiler Dengan Metode Data Envelopment Analysis Dan Malmquist Productivity Index Di PT . X. Jurnal Teknik Industri Universitas Sultan Ageng Tirtayasa.

Hasyim, B. A., Budijono, A. P., Suwito, D., & Sutiadiningsih, A. (2018). Implementasi Peralatan Produksi Berbasis Teknologi Tepat Guna Pada Ukm Produsen Makanan. 1–6.

Irawan, D., Susanto, E., Gunarto, G., & Julianto, E. (2018). Analisa Nperbadingan Bahan Bakar Batu Bara Dengan Cangkang Sawit Terhadap Boiler Cfb Di Pt Indonesia Chemical Alumina. Suara Teknik: Jurnal Ilmiah, 9(2). https://doi.org/10.29406/stek.v9i2.1534

Lestari, K., & Susandi, D. (2019). Penerapan Lean Manufacturing untuk mengidentifikasi waste pada proses produksi kain knitting di lantai produksi PT. XYZ. Prosiding Industrial Research Workshop and National Seminar, 10(1), 567–575.

Novitasari, Y. D. (2018). Perhitungan Ulang Transmisi Sabuk Dan Puli Serta Pemilihan Alternator Pada Kinetic Flywheel Convertion I (Kfc I) Untuk Memaksimalkan Kerja Alat Di Terminal Bbm Surabaya Group – Pertamina Perak. Kfc I, 57–71.

Nurainun, Rasyimah, & Heriyana. (2008). ANALISIS INDUSTRI BATIK DI INDONESIA Oleh: Nurainun, Heriyana dan Rasyimah Fakultas Ekonomi Universitas Malikussaleh Banda Aceh. Fokus Ekonomi, 7(3), 124–135.

Pujilestari, T. (2014). The Effect Extraction Method and Fixation of Natural Dyes to Color Fastness on Cotton Fabric. Dinamika Kerajinan Dan Batik, 31(1), 1–9.

Raihudaya, A. (2017). PENGUKURAN EFEKTIVITAS MESIN CURING MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) (Studi Kasus: PT. Pentasari Pranakarya). http://repository.unissula.ac.id/id/eprint/10408%0A

Risa, R. (2018). MANFAAT HASIL BELAJAR PENYETRIKAAN BUSANA SEBAGAI KESIAPAN MENJADI TENAGA KERJA PRESSING DI INDUSTRI GARMEN.

Siswiyanti, S., Rusnoto, R., Luthfianto, S., & Nurjanah, N. (2019). The Application of Quality Function Deployment (QFD) Towards The Design of Batik Coloring Machines to Increase The Value of Fading and Stains on Fabrics. Jurnal Ilmiah Teknik Industri, 18(1), 95–102. https://doi.org/10.23917/jiti.v18i1.7165

Soebagiyo, D., & Wahyudi, M. (2008). Analisis Kompetensi Produk Unggulan Daerah Pada Batik Tulis Dan Cap Solo Di Dati Ii Kota Surakarta. Jurnal Ekonomi Pembangunan: Kajian Masalah Ekonomi Dan Pembangunan, 9(2), 184. https://doi.org/10.23917/jep.v9i2.1026

Suhendar, E., & Juanedi, M. (2010). Analisis Overal Equipment Effectiveness Pada Mesin Plat Rool Ironer Sebagai Acuan Penerapan Total Produktive Maintenance Pada Laundry Hotel Sari Pan Pacific. Jurnal Ilmiah Faktor Exacta, 3(1), 1–17.

Suryadi, A., & Triyono, B. (2015). Optimasi Pengaktifan Motor Penggerak pada Prototipe Sepeda Motor Hibrid untuk Menurunkan Konsumsi Bahan Bakar. Prosiding Industrial Research Workshop …, 146–150.

Utama, D. M., Maharani, B., & Amallynda, I. (2021). Integration Dematel and ANP for The Supplier Selection in The Textile Industry: A Case Study. Jurnal Ilmiah Teknik Industri, 20(1), 119–130. https://doi.org/10.23917/jiti.v20i1.13806

Yani, Ari Soeti & Azizah, A. (2019). Pengaruh Keakuratan Timbangan Dan Pengendalian Kualitas Terhadap Kelancaran Proses Produksi Pada Pt Smart Tbk. Jurnal Administrasi Dan Perkantoran Modern, 8(3), 28–32. https://jurnal.unimed.ac.id/2012/index.php/judika/article/view/14739

Article Metrics

Abstract view(s): 913 time(s)
PDF: 821 time(s)

Refbacks

  • There are currently no refbacks.